100 Meter Per Minute Plant

Overview

The 100 Meter Per Minute Plant is a high-efficiency corrugated board production line designed for optimal performance and productivity. Capable of operating at speeds of up to 100 meters per minute, this plant is engineered to handle a variety of paper grades and sheet sizes, making it ideal for large-scale manufacturing operations. With robust construction, advanced technology, and user-friendly features, it ensures consistent quality and efficiency in corrugated board production.

High Speed and Efficiency
- Maximum speed of 100 meters per minute.
- Consistent working speed of 80 meters per minute.
Versatile Sheet Handling
- Accommodates maximum sheet size of 1800mm x 3000mm.
- Minimum sheet size of 125mm x 500mm.
Flexible Paper Grades
- Handles medium paper grades from 90 g/csm to 180 g/csm.
- Suitable for liner paper grades from 110 g/csm to 400 g/csm.
Advanced Adhesive System
- Uses starch adhesive.
- Efficient starch consumption: 10-15g/㎡ for 3 ply, 20-30g/㎡ for 5 ply.
Robust Power and Steam Requirements
- Power capacity of approximately 181 kW.
- Operates on 380V, 50HZ, 3 PHASE.
- Steam pressure at 1.2 MPa with consumption of 2800~3000kg/h.
Comprehensive Operator and Safety Systems
- Requires 9 operators across various stations.
- Equipped with overload protection, pneumatic web tension adjustment, and motorized operations.
Durability and Reliability
- High-quality materials like HT200 iron cast clamping arms and 48CrMo alloy steel corrugating rolls.
- Hardened and chrome-plated components for long-lasting performance.

MODEL	RNN-1000	RNN-1300	RNN-1450
Max. Sheet Size (mm)	1000×1100	1300×1100	1450×1100
Min. Sheet Size (mm)	320×450	320×450	320×450
Total Power	7 kW	7 kW	7 kW
Speed	0-90 m/Min	0-90 m/Min	0-90 m/Min
Weight of Top Paperboard (g/m²)	≥200 g/m²	≥200 g/m²	≥200 g/m²

Benefits
- Increased Production Capacity
  - Produces 500 to 800 tons monthly (1 shift of 12 hours/day, 24 working days/month).
- Enhanced Product Quality
  - Ensures perfect flute formation with vacuum suction fingerless design.
  - Maintains consistent glue application and board formation.
- Operational Efficiency
  - Motorized systems for lifting, lowering, clamping, and web tension adjustment reduce manual labor and increase precision.
  - Integrated computerized order management for streamlined operations.
- Flexibility and Adaptability
  - Suitable for a wide range of paper grades and sizes.
  - Adjustable components to meet various production requirements.
- Safety and Reliability
  - Overload protection devices and pneumatic adjustments ensure safe operation.
  - Sturdy construction with high-grade materials ensures reliability and longevity.

The 100 Meter Per Minute Plant is ideal for:
- Corrugated Box Manufacturing
  - Suitable for producing various types of corrugated boxes used in packaging for electronics, consumer goods, and industrial products.
- Packaging Industry
  - Perfect for large-scale packaging companies requiring high volumes of corrugated boards.
- Logistics and Supply Chain
  - Used by logistics companies to produce packaging materials for shipping and handling goods.
- Printing and Advertising
  - Can be used to produce corrugated boards for display stands and promotional packaging.
- E-commerce and Retail
  - Essential for e-commerce businesses needing robust and reliable packaging solutions for product deliveries.

Parameter	Details	Commodity Name	Quantity
Number of Operator	9 persons	800A Rails & Trolleys + ZP350 Turnplates	3
Mill Roll stand & Single Facer	1	WZJ-A1800 Mill Roll Stand	3
Double Facer	1	DMWL-A1800 Single Facer	2
Slitter Scorer & Cut-off	1	XYR420-1800 Pre-heater	4
Stacker	2
Boiler	1
Glue system	1
Chief	1
Running Width	1800mm / 950mm
Max Speed	100 m/min
Working Speed	80 m/min
Monthly Output	500~800 tons (1 shift with 12 hours/day, 24 working days/month)
Maximum Sheet Size	1800mm x 3000mm
Minimum Sheet Size	125mm x 500mm
Paper Grades (Medium)	90 g/m² – 180 g/m²
Paper Grades (Liner)	110 g/m² – 400 g/m²
Adhesives Required	Starch
Starch Consumption (3 ply)	10-15 g/m²
Starch Consumption (5 ply)	20-30 g/m²
Steam Pressure	1.2 MPa
Steam Consumption	Approx. 2800~3000 kg/h
Occupied Space	Approx. 10 m x 48 m (Incl. operation space)
Highest point	4.25 m
Power Capacity	Approx. 181 kW
Power Required	380V, 50HZ, 3 PHASE
Paper Going	Drive side (left hand or right hand)
Flute	A, B, C or E (UV flute)
Delivery	120 days after receipt of down payment
Quality Guarantee	1 year after installation

Device configuration and Technical instruction

Explore our LAYER AUTOMATIC CORRUGATED BOARD PRODUCTION LINE cutting-edge range of advanced machinery for corrugated box making and packaging solutions.