- +91-9810075497
- Nagpalindustries1@gmail.com
- District: Palwal, Faridabad, Haryana – 121006, India
100 Meter Per Minute Plant
Overview
The 100 Meter Per Minute Plant is a high-efficiency corrugated board production line designed for optimal performance and productivity. Capable of operating at speeds of up to 100 meters per minute, this plant is engineered to handle a variety of paper grades and sheet sizes, making it ideal for large-scale manufacturing operations. With robust construction, advanced technology, and user-friendly features, it ensures consistent quality and efficiency in corrugated board production.
High Speed and Efficiency
- Maximum speed of 100 meters per minute.
- Consistent working speed of 80 meters per minute.
Versatile Sheet Handling
- Accommodates maximum sheet size of 1800mm x 3000mm.
- Minimum sheet size of 125mm x 500mm.
Flexible Paper Grades
- Handles medium paper grades from 90 g/csm to 180 g/csm.
- Suitable for liner paper grades from 110 g/csm to 400 g/csm.
Advanced Adhesive System
- Uses starch adhesive.
- Efficient starch consumption: 10-15g/㎡ for 3 ply, 20-30g/㎡ for 5 ply.
Robust Power and Steam Requirements
- Power capacity of approximately 181 kW.
- Operates on 380V, 50HZ, 3 PHASE.
- Steam pressure at 1.2 MPa with consumption of 2800~3000kg/h.
Comprehensive Operator and Safety Systems
- Requires 9 operators across various stations.
- Equipped with overload protection, pneumatic web tension adjustment, and motorized operations.
Durability and Reliability
- High-quality materials like HT200 iron cast clamping arms and 48CrMo alloy steel corrugating rolls.
- Hardened and chrome-plated components for long-lasting performance.
| MODEL | RNN-1000 | RNN-1300 | RNN-1450 |
|---|---|---|---|
| Max. Sheet Size (mm) | 1000×1100 | 1300×1100 | 1450×1100 |
| Min. Sheet Size (mm) | 320×450 | 320×450 | 320×450 |
| Total Power | 7 kW | 7 kW | 7 kW |
| Speed | 0-90 m/Min | 0-90 m/Min | 0-90 m/Min |
| Weight of Top Paperboard (g/m²) | ≥200 g/m² | ≥200 g/m² | ≥200 g/m² |
Benefits
Increased Production Capacity
- Produces 500 to 800 tons monthly (1 shift of 12 hours/day, 24 working days/month).
Enhanced Product Quality
- Ensures perfect flute formation with vacuum suction fingerless design.
- Maintains consistent glue application and board formation.
Operational Efficiency
- Motorized systems for lifting, lowering, clamping, and web tension adjustment reduce manual labor and increase precision.
- Integrated computerized order management for streamlined operations.
Flexibility and Adaptability
- Suitable for a wide range of paper grades and sizes.
- Adjustable components to meet various production requirements.
Safety and Reliability
- Overload protection devices and pneumatic adjustments ensure safe operation.
- Sturdy construction with high-grade materials ensures reliability and longevity.
The 100 Meter Per Minute Plant is ideal for:
Corrugated Box Manufacturing
- Suitable for producing various types of corrugated boxes used in packaging for electronics, consumer goods, and industrial products.
Packaging Industry
- Perfect for large-scale packaging companies requiring high volumes of corrugated boards.
Logistics and Supply Chain
- Used by logistics companies to produce packaging materials for shipping and handling goods.
Printing and Advertising
- Can be used to produce corrugated boards for display stands and promotional packaging.
E-commerce and Retail
- Essential for e-commerce businesses needing robust and reliable packaging solutions for product deliveries.
| Parameter | Details | Commodity Name | Quantity |
| Number of Operator | 9 persons | 800A Rails & Trolleys + ZP350 Turnplates | 3 |
| Mill Roll stand & Single Facer | 1 | WZJ-A1800 Mill Roll Stand | 3 |
| Double Facer | 1 | DMWL-A1800 Single Facer | 2 |
| Slitter Scorer & Cut-off | 1 | XYR420-1800 Pre-heater | 4 |
| Stacker | 2 | ||
| Boiler | 1 | ||
| Glue system | 1 | ||
| Chief | 1 | ||
| Running Width | 1800mm / 950mm | ||
| Max Speed | 100 m/min | ||
| Working Speed | 80 m/min | ||
| Monthly Output | 500~800 tons (1 shift with 12 hours/day, 24 working days/month) | ||
| Maximum Sheet Size | 1800mm x 3000mm | ||
| Minimum Sheet Size | 125mm x 500mm | ||
| Paper Grades (Medium) | 90 g/m² – 180 g/m² | ||
| Paper Grades (Liner) | 110 g/m² – 400 g/m² | ||
| Adhesives Required | Starch | ||
| Starch Consumption (3 ply) | 10-15 g/m² | ||
| Starch Consumption (5 ply) | 20-30 g/m² | ||
| Steam Pressure | 1.2 MPa | ||
| Steam Consumption | Approx. 2800~3000 kg/h | ||
| Occupied Space | Approx. 10 m x 48 m (Incl. operation space) | ||
| Highest point | 4.25 m | ||
| Power Capacity | Approx. 181 kW | ||
| Power Required | 380V, 50HZ, 3 PHASE | ||
| Paper Going | Drive side (left hand or right hand) | ||
| Flute | A, B, C or E (UV flute) | ||
| Delivery | 120 days after receipt of down payment | ||
| Quality Guarantee | 1 year after installation | ||
For more information or to request a quote, please contact us.
Why Choose Our Automatic Corrugated Box Lines?
- High Efficiency: Automate your production for faster, consistent output.
- Cutting-Edge Technology: Utilize advanced systems for superior quality.
- Durable Construction: Enjoy reliable and long-lasting performance.
- Customizable: Adapt the machinery to fit your specific needs.
- Comprehensive Support: Receive expert assistance and maintenance.