- +91-9810275497
- Nagpalindustries1@gmail.com
- plot number 65 sector 6, Faridabad, Haryana.
120MTR Per Minute Plant
Specifications
The 120MTR-1800MM Five-Layer Corrugated Board Production Line is designed for high-speed, high-efficiency carton manufacturing. Engineered with precision, it ensures smooth operations, superior output quality, and energy-efficient performance. This production line is perfect for large-scale corrugated board manufacturing, delivering exceptional durability and reliability.
✅ High-Speed Performance: Capable of reaching speeds of up to 120 meters per minute.
✅ Wide Production Width: Supports a maximum corrugated board width of 1800MM.
✅ Fully Automated Operations: Reduces manual intervention for enhanced productivity.
✅ Energy-Efficient: Optimized steam and power consumption to lower operational costs.
✅ Customizable Flute Combinations: Supports A, B, C, and E flutes as per production needs.
✅ Advanced Control System: Integrated PLC system for real-time monitoring and control.
Production Line Model: RNN-120-1800-II
Maximum Production Width: 1800 MM
Design Speed: 120m/min
Economic Speed: 80-100m/min
Note: Speed testing requires:Surface temperature of equipment: ≥172°C
Paper rating: Not less than B grade
Paper moisture content: 11%±2%
Facial tissue: 100-250g/m²
Core paper: 100-250g/m²
Corrugated paper: 100-200g/m²
Flute Combination Options: A, C, B, E (customizable as per customer requirement)
Steam Requirements:
Steam usage: 2500-3000 Kg/Hr
Maximum Pressure: 1.2 Mpa
Normal Pressure: 0.8-1.1 Mpa
Power Supply: 380V, 50Hz, Three-phase four-wire system
Total Installed Power: ~150KW
Actual Power Consumption: ~80KW (at full speed)
Production Line Dimensions: 60m × 10m × 5m (Final dimensions based on foundation layout)
Paper Output Direction: Configurable to left or right as per user preference.
Compatible Paper Types: Available for A, B, C-class domestic/imported paper.
To ensure smooth operation, the following components should be provided by the customer:
Steam Heating System: Recommended 3000Kg/Hr steam boiler, pressure 1.25Mpa, with steam pipelines.
Air Compressed System: Includes air compressor and air pipelines.
Glue Conveying System: Including pipes and pumps.
Power Supply System: Includes wiring, connection to control panel, and pipelines.
Water Supply System: Water pipelines, storage tanks, etc.
Raw Materials for Testing: Base paper, corn starch (or potato starch), industrial caustic soda, borax, etc.
Lubrication Materials: Hydraulic oil, lubricating grease, and other necessary oils.
Installation & Commissioning Support: Food, accommodation, and assistance for installers during setup.
| Equipment Name | Model | Quantity | Specifications & Remarks |
|---|---|---|---|
| Hydraulic Shaftless Mill Roll Stand | RNN-ZJ-F | 5 | Spindle φ240mm, hyperbola heavy rocker, toothed chuck, multi-disc ventilated disc brakes, hydraulic drive lift, left and right translation for centering. |
| Paper Trolley | - | 10 | Rail length: 6000mm, trolley made from 10mm welded steel plate. |
| Facial Tissue Preheater | RNN-1-600 | 2 | Roller φ600mm, includes pressure vessel certification, electro-motor angle adjustment, 360° paper preheating area adjustment. |
| Core Paper Preheater | RNN G-1-600 | 2 | Roller φ600mm, includes pressure vessel certification, electro-motor angle adjustment, 360° paper preheating area adjustment. |
| Single Facer Corrugated | RNN SF-320S | 2 | Main roller φ320mm, material: 48CrMo alloy steel, independent gearbox, universal joint transmission. |
| Duplex Preheater | RNNG-600 | 1 | Roller φ600mm, includes pressure vessel certification, electro-motor angle adjustment, 360° paper preheating area adjustment. |
| Double Glue Machine | RNN-C | 1 | Glue roller diameter: φ269mm, 25-line pit type checker, frequency-independent motor drive, PLC control, electro-motor glue amount adjustment, digital glue quantity display. |
| Conveyor Bridge | RNN-DF | 1 | Tension absorption, electro-motor alignment. |
| Double Facer | RNN-SM-C | 1 | 10 heating plates, electric pressure roller lifting, platen system, gear transmission, oil lubrication. |
| Thin Knife Slitting Machine | RNN ZQS | 1 | Electric thin knife, electric alignment, clearance adjustment, five knives, eight lines, tungsten alloy steel blades. |
| NC Cutter Helical Knives | RNN NC-120 | 1 | Full AC servo-controlled spiral blade structure, Germany Bryant servo motor, Taiwan Eview 10.4-inch color touchscreen. |
| Paper Sheet Delivery & Side Conveyor | RNN-DMT-100 | 1 | Electrically adjusted board size, pneumatic transverse board output. |
| Glue Station System | RNN-ZJZ | 1 | Comprising carrier tank, main tank, storage tank, send plastic pump, and return plastic pump. (Customer-supplied pipeline) |
| Gas Source System | RNN-QU | 1 | Includes 0.6m³ gas tank, air pump, customer-supplied pipeline. |
| Steam System | RNN-ZQ | 1 | GB-compliant valves, rotary joint, upper and lower dispenser, traps, pressure gauge. (Customer-supplied boilers and pipes) |
| Electrical Control Cabinet System | RNN-DQ | 1 | Electromagnetic speed motor, electrostatic spray-painted cabinet surface, wear-resistant, main contactor relays from premium brands. |
Device configuration and Technical instruction
Explore our LAYER AUTOMATIC CORRUGATED BOARD PRODUCTION LINE cutting-edge range of advanced machinery for corrugated box making and packaging solutions.
For more information or to request a quote, please contact us.
Why Choose Our Automatic Corrugated Box Lines?
-
- 🔹 High Productivity: Industry-leading speed & efficiency.
🔹 Premium Build Quality: Uses durable alloy materials for long service life.
🔹 Cost-Effective: Optimized power & steam consumption reduces operational costs.
🔹 Automation & Control: Advanced PLC control ensures accuracy & consistency.
🔹 Customizable Options: Tailored to meet specific production requirements.
- 🔹 High Productivity: Industry-leading speed & efficiency.
