150 Meter Per Minute Plant Overview

Overview

The 150 Meter Per Minute Plant is a high-performance, versatile production line designed for the efficient manufacturing of corrugated cardboard products. It incorporates a range of advanced equipment to ensure high-quality output with excellent speed and precision. This plant is ideal for medium to large-scale production facilities looking to optimize their corrugated cardboard production processes.

  • Advanced Hydraulic System: Features hydraulic shaftless mill roll stands for easy paper handling, including clamping, loosening, and lifting.
  • High-Precision Preheaters: Equipped with glossy and core paper preheat cylinders with adjustable angles for optimal heating.
  • Efficient Single Facer: The fingerless type single facer is designed with corrugated rollers treated for high durability and precision.
  • Automated Glue Application: Double glue machines with frequency-controlled motors and automatic glue amount adjustment ensure uniform coating.
  • Reliable Conveyor Systems: Conveyor bridges and stackers designed for smooth, efficient transport and handling of cardboard.
  • Advanced Slitting and Cutting: Thin knife slitting and NC cutter helical knives for precise, high-speed cutting.
  • Integrated Electrical Control: Includes a comprehensive electrical control cabinet for streamlined operation and maintenance.
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  • Effective Width: 1800 mm
  • Design Production Speed: 150 m/min
  • Three Layer Work Speed: 120-150 m/min
  • Five Layer Work Speed: 100-130 m/min
  • Maximum Chain Single Speed: 100 m/min
  • Longitudinal Separation Accuracy: ±1 mm
  • Cross-Cutting Precision: ±1 mm
  • Steam Requirement: Maximum pressure 16 kg/cm², Common pressure 10-12 kg/cm², Usage 4000 kg/hr
  • Electricity Demand: AC380V 50Hz 3PH, Installed capacity ≈ 250KW, Prime Power ≈ 150KW
  • Compressed Air: Maximum pressure 9 kg/cm², Common pressure 4-8 kg/cm², Usage 1 m³/min
  • Space Requirement: ≈ L min 75m × W min 10m × H min 5m

 

  • High Production Speed: Operates at a design speed of 150 meters per minute, enhancing production efficiency.
  • Versatility: Capable of handling various paper grades and thicknesses, accommodating diverse production requirements.
  • Precision: Advanced control systems ensure high accuracy in cutting, slitting, and aligning processes.
  • Durability: Constructed with high-quality materials and precision engineering to ensure long-term reliability and reduced maintenance.
  • Energy Efficiency: Utilizes modern technologies to reduce power consumption and operational costs.
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  • Packaging Industry: Produces corrugated cardboard used in packaging for various products, including food, electronics, and consumer goods.
  • Printing Industry: Supplies corrugated cardboard for printing applications, such as branded packaging and custom designs.
  • Logistics and Distribution: Provides durable packaging solutions for shipping and storage needs.
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Main Technical Parameters and Requirements

  1. Effective Width: 1800mm
  2. Design Production Speed: 150m/min
  3. Three Layer Work Speed: 120-150m/min
  4. Five Layer Work Speed: 100-130m/min
  5. Seven Layer Work Speed: -
  6. Highest Chain Single Speed: 100m/min
  7. Longitudinal Separation Accuracy: ±1mm
  8. Cross-Cutting Precision: ±1mm

Note: Speed targets are based on effective width of 1800mm, complying with standards, and ensuring equipment condition for paper at 175°C heating surface temperature.

  • Glossy Paper Index: 100g/㎡–180g/㎡, Ring Crush Index (N.m/g) ≥8 (Water Content 8-10%)
  • Core Paper Index: 80g/㎡–160g/㎡, Ring Crush Index (N.m/g) ≥5.5 (Water Content 8-10%)
  • In Paper Index: 90g/㎡–160g/㎡, Ring Crush Index (N.m/g) ≥6 (Water Content 8-10%)
  • Steam heating system: Proposal with 4000Kg/Hr steam boiler, pressure: 1.25Mpa, steam pipeline.
  • Air compressed machine, air pipeline, glue conveying pipe.
  • Power supply, wires connected to operation panel and line pipe.
  • Water sources, water pipelines, buckets, etc.
  • Water, electricity, gas flush mounting civil foundation.
  • Test materials: base paper, corn starch (potato), industrial caustic soda, borax.
  • Oil equipment: lubricating oil, hydraulic oil, lubricating grease.
  • Installation and commissioning: food, accommodation, and installation services for installers.
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  • Maximum Pressure: 16kg/cm²
  • Common Pressure: 10-12kg/cm²
  • Usage: 4000kg/Hr
  • AC380V 50Hz 3PH
  • Installed Capacity: ≈250KW
  • Prime Power: ≈150KW
  • Maximum Pressure: 9kg/cm²
  • Common Pressure: 4-8kg/cm²
  • Usage: 1m³/min
  • Approximate Dimensions: Lmin 75m x Wmin 10m x Hmin 5m (Actual dimensions to be provided as per drawings)
Equipment NameUnitQuantityUnit Price (Ten Thousand Yuan)Remarks
RNNJ-V5B Hydraulic Shaftless Mill Roll StandA57.2Spindle ￠240mm, hyperbola heavy rocker, toothed chuck, multi-disc ventilated disc brakes, hydraulic drive lift, left and right translation for medium. Rail length 6000mm, trolley used 10mm plate welding.
Paper TrolleyA10––
RNNG-1-900 Glossy Preheat CylinderA24Roller ￠900mm, includes pressure vessel certificate, electromotion adjustment angle, 360° rotation adjustment for paper preheat area.
RNNG-1-900 Core Paper Preheat CylinderA24Same specifications as Glossy Preheat Cylinder.
SF-320C Fingerless Type Single FacerA226Corrugated main roller ￠320mm, material 48CrMo alloy steel, hard chrome plating, surface hardness HRC58. Independent gearbox, universal joint transmission, PLC automatic glue control.
RNNG-3-900 Triple PreheaterA112Roller ￠900mm, includes pressure vessel certificate, electromotion adjustment angle, 360° rotation adjustment for paper preheat area.
GM-C Double Glue MachineA111Glue roller ￠269mm, pit style textured. Frequency independent motor drive, PLC control, touch screen display.
ZDF Conveyor BridgeSet120Channel, beam, angle connections, independent inverter motor drive for paper delivery.
SM-F Double FacerSet165Rack 360 mm GB channel, chrome hot plates 600mm *16 pieces, cold segment length 4m. PLC automatic control, automatic correction, temperature display, inverter motor.
ZQS Thin Knife SlittingA16.5Electric thin knife slitting, electric clearance adjustment, five knives eight lines, blade made of tungsten alloy steel.
NC-150 NC Cutter Helical KnivesA120Full AC servo control spiral blade structure, Germany Bryant servo motor drive, Taiwan Eview 10.4-inch color touch screen display.
DMT-120 Paper Sheet Delivery and Side ConveyorA15Electric adjusted board size, pneumatic control transverse output board.
ZJZ Glue Station SystemSet14Customer-owned pipeline, glue configuration includes carrier tank, main tank, storage tank, send plastic pump, back plastic pump.
QU Gas Source SystemA1–Includes 0.6m³ gas tank 1 unit, air pump, pipeline prepared by customer.
ZQ Steam SystemSet14Components used: GB valves, rotary joint, upper and lower dispenser, traps, pressure table. Customer-owned boilers and pipes.
DQ Electrical Control Cabinet SystemSet1–Electronic control system with electromagnetic speed motor, cabinet with electrostatic spray paint, major brands for main contactor relays.

For more information or to request a quote, please contact us.

Why Choose Our Automatic Corrugated Box Lines?

  • High Efficiency: Automate your production for faster, consistent output.
  • Cutting-Edge Technology: Utilize advanced systems for superior quality.
  • Durable Construction: Enjoy reliable and long-lasting performance.
  • Customizable: Adapt the machinery to fit your specific needs.
  • Comprehensive Support: Receive expert assistance and maintenance.
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