Case Maker (Automatic Flexo Printer Slotter Die-cutter Inline Folder Gluer & Counter Ejector)

Overview

The Case Maker is an advanced machine designed for high-efficiency and precision in the packaging industry. It integrates multiple functions including printing, slotting, die-cutting, folding, gluing, and counter ejecting into one seamless process. This machine significantly enhances productivity and quality, making it a crucial asset for large-scale packaging operations.

  • Versatile Lamination: Suitable for lamination of top paperboard to bottom paperboard above 350g/m² or 2 ply board of A/B/C/E/F flute.
  • Automatic Feeding: Automatic feeding for the bottom sheet ensures efficiency and precision.
  • Manual Top Sheet Feeding: Manual feeding for the top sheet allows for flexibility and control.
  • High Precision: Ensures accurate alignment and bonding for high-quality laminated boards.
Technical Data (MM)Max. SizeMin. Size
Sheet Length (A)2800720
Continuous Feed1200 
Skip Feed1400 
Sheet Width (F)1400350
Printing Area (FxA)1160×2750 
Slotting Space (Reverse Knife)1100 (B)270 (B)
Slotting Space (Normal Knife)1040 (C)100 (C)
Slot Depth320 
Box Height (E)110 
Die-Cutting Size1150×2750 
Working Speed200 pcs/min (Top)100-180 pcs/min (Economic)
Sheet Thickness1.5-11 
Printing Plate Thickness7.2 

 

  • Benefits:

    • High Efficiency: Integrates multiple processes into one machine, reducing production time.
    • Precision: Advanced technology ensures accurate printing, cutting, and folding.
    • Cost-Effective: Reduces labor costs and material waste.
    • Versatility: Can handle various sizes and types of corrugated sheets.
    • Safety: Equipped with safety features to protect operators and prevent machine damage.
  • Packaging Industry: Used for creating various types of corrugated boxes and cartons.
  • Printing Industry: For high-quality printing on corrugated sheets.
  • Manufacturing: Ideal for companies that require bulk packaging solutions with precise specifications.
  • Logistics and Warehousing: Produces sturdy and reliable packaging materials to ensure safe transport and storage.
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Key Features

  • Each movable unit has touch screen controls with PLC.
  • Interconnected with an integrated computer.
  • Digital display for function operation and order setting.
  • Pneumatic interlocking over each unit.
  • All transmission gears are carburized and quenched with precise grinding.
  • Recycle sprayer lubricates gears.
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  • Core components from international top brands.
  • Ensures durability and reliability.
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  • Flexo printer combined with folder gluer.
  • Integral order management and quick shift function.
  • Revolutionary for fully automatic production lines.
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  • Mechanical lead edge feeder.
  • Skip feeding available.
  • Sheet cleaning system with upper suction motor and brusher.
  • Motorized control of unit movement with safety alarms.
  • Frequency control of the main motor with protective devices.
  • Pneumatic brake device on driving shafts.
  • PLC control with touch screen operation and pneumatic self-locking system.
  • Reduces feeding error and increases accuracy.
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    • Seamless steel pipe printing cylinder with chrome plating and precision grinding.
    • Roll to roll transfer with manually adjustable pressure rollers.
    • Rubber and anilox rollers for inking.
    • Phase register with planetary gear structure for 360º adjustment.

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  • Pre-creaser and creasing rollers made of quality steel.
  • Slotting knife shaft with alloy steel knives.
  • Digital control for slotting register adjustment.
  • Seamless steel pipe die-cutting cylinder with thermal refining.
  • Automatic anvil grinding knife for rubber anvil reuse.
  • Mechanical differential structure for transverse register adjustment.
  • Bottom folding system in-line with top printer.
  • Servo control of roller gluing system.
  • Air suction control of upper folding belts.
  • Digital position setting and control for precise operations.
  • Vacuum adsorption for paper-out, quick set, and precise counting.
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FeatureDescription   
Safety FeaturesAudible alarm during unit movement, protective device for main motor running.
Pneumatic Brake DevicePrevents damage during faulty operation.
PLC ControlTouch screen operation and pneumatic self-locking system.
Enhanced Feeding AccuracyReduces feeding error and increases printing accuracy.
Printing CylinderMade of seamless steel pipe, chrome plated, and ground. Diameter: Outer Ф394mm, Including printing plate Ф408mm. Electronically controlled loading/unloading of the printing plate.
Roll to Roll TransferLower pressure roller precision ground and chrome plated. Manual adjustment of roller pressure with dial indicator.
Rubber Roller (Inking Roller)Wear-resisting rubber surface, driven by a reducer motor. Manual adjustment of pressure between rubber roller and anilox roller.
Steel Anilox RollerMade from high-quality seamless steel pipe, precision ground. Manual adjustment of pressure with dial indicator.
Phase RegisterPlanetary gear structure with 360º precision adjustment. Motorized printing register adjust with automatic reset.
Ink Supply SystemPneumatic diaphragm ink pump. Stainless steel ink barrel cover with Teflon spray inside.
Pre-CreaserUpper/Lower shafts made of quality steel pipe, chrome plated. Diameter: Outer Ф135mm, rubber-covered creasing rings.
Creasing RollerMade from solid steel pipe, surface chrome plated. Diameter: Outer Ф135mm, rubber-covered creasing rings.
Slotting Knife ShaftMade from solid steel pipe, precisely ground and chrome plated. Diameter: Outer Ф170mm, upper knife made of alloy steel.
Slotting Register AdjustmentPlanetary gear structure with 360º precision adjustment. Digitally controlled by touch screen and PLC.
Die-Cutting CylinderMade from seamless steel pipe, chrome plated and surface ground. Diameter: Outer Ф389mm, Including die Ф405mm.
Guiding RollersUpper roller equipped with creasing rings. Lower roller surface ground and chrome plated.
Die-Cutting Register AdjustmentPlanetary gear structure with 360º precision adjustment. Digitally motorized with auto zero and auto reset.
Folder Gluer DeviceIn-line control with the printing unit. Bottom folding system to prevent adhesion rebound. Servo control of roller gluing system, optional electrical spraying system.
Counter Ejector DeviceVacuum adsorption for paper-out. Quick set and precise counting. Designed with elevation structure to protect cartons. Auto stacking and ejecting with optional bundling unit.
Touch Screen ControlsIntegrated touch screens in each movable unit with PLC. Connectivity with integrated computer. Digital display for all function operations and order settings.
Pneumatic Interlocking and SafetyIntegrated drive and safety protection device. Pneumatic interlocking over each unit for enhanced safety.
Transmission GearsCarburized and quenched gears with precise grinding. Lubrication by recycle sprayer during machine operation.
High-Quality ComponentsCore components sourced from top international brands.
In-line Control and Order ManagementFlexo printer integrated with folder gluer. Integral order management and quick shift function. Fully automatic production line revolutionizing packaging.
Max. Size2800 mm   
Max. Sheet Length (A)1200 mm (Continuous feed), 1400 mm (Skip feed)
Min. Sheet Length720 mm   
Max. Sheet Width (F)350 mm   
Max. Printing Area (F x A)1160 x 2750 mm  
Max. Box Height (E)320 mm   
Min. Box Height (E)110 mm   
Max. Die-cutting Size1150 x 2750 mm  
Top Speed200 pcs/min  
Economic Speed100-180 pcs/min  
Sheet Thickness1.5-11 mm  
Printing Plate Thickness7.2 mm   
Mechanical Lead Edge FeederAvailable skip feeding. 
Sheet Cleaning SystemUpper suction motor and brusher.

For more information or to request a quote, please contact us.

Why Choose Our Case Maker?

  • High Efficiency: Integrates printing, slotting, die-cutting, folding, and gluing into one machine, saving time and costs.
  • Precision: Advanced technology ensures accurate, reliable operations.
  • Versatile: Handles a variety of corrugated sheet sizes and types.
  • User-Friendly: Easy touch screen controls and quick order setting.
  • Safe: Equipped with comprehensive safety features.
  • Cost-Effective: Reduces labor and material waste.
  • Innovative: Offers integral order management and quick shift functions for seamless, automatic production.
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